VELOCEX 80


  • MINIMUM USE OF RESOURCES TO MAXIMIZE PROFIT!

    VELOCEX LINE – HIGHLY EFFICIENT AND PRODUCTIVE HIGH SPEED CIRCULAR SAWING MACHINES: WITH TUNGSTEN CARBIDE TIPPED or cermet blades, HIGH PRODUCTIVITY, GOOD FINISH, PRECISE LENGTH AND BURR FREE CUTS CAN BE OBTAINED ON CONTINOUS BASIS!

    VELOCEX 80: CIRCULAR MACHINES > AUTOMATIC > CARBIDE TIPPED BLADE 0° cuts, suitable for metals, ferrous & non-ferrous materials to cut solid / structural – section round / square / rectangular / hollow tubes at 0°

    “USER FRIENDLY” PROGRAMMING OF CUTTING CYCLES

    –Sequential control of the machine is by PLC & Colour touch screen HMI: located at the front-bottom for easy operation and maintenance, HMI display feature lot size programmed & cut
    completed, program number in use, current drawn by motor with adjustable overload shut-off, feed rate, load per tooth, blade speed, number of cuts to be cut, job size, cut length can be set, cutting time, cycle time & number of cuts completed.
    For sections and tubes special feature of slow entry and slow exit is possible to program.
    > Colour touch screen HMI (Mitsubishi).
    > “Set up wizard” for easy set up of jobs.
    > 200 program can be saved with 12 digit alpha numeric name.
    > Comprehensive US steel grades menu with capability to program additional custom material grades.
    > Job monitoring with cycle time, job duration, parts count, tool life counter.
    > Up to 5 different cut off lengths per bar.
    > Bar optimization by repeating same sequence per bar.
    > Manual operation for all moveable units and easy control.
    > On the fly length correction, after pause. Also PTL & saw speed can be changed.
    > Auto home facility to achieve-conditions for automatic operation.
    > Error codes displayed with explanation of problem.
    > For hollow sections special features such as slow entry, slow exit is provided.
    > Diagnostics of all input, outputs and axis parameters.
    After every cut, saw does not return back till bar stock and cut piece moves away from the saw so that blade teeth do not touch material on return stroke to optimize tool life.

    > PRODUCTIVITY
    _ Bar loader for storage and loading of the bars into the shuttle infeed.
    _ Chip auger for all type of materials with max discharge height of 400mm granting the right operational conditions of the saw.
    Optional Magnetic style chip conveyor for ferrous metals ONLY, can be retrofitted.
    _ Hydraulic wire chip brush for constant removal of chips from the blade teeth granting a longer blade life.
    _ Automatic oil lubrication of most critical moving parts to grant the right operational conditions of the saw and consequently a longer life. Lubrication is timed through the main machine controller.
    _ Low oil level sensor for warning of operator and avoid any stop in the production process or let the disk running without coolant.

    > PRECISION
    _ Trim cuts and remnants are sorted automatically from good parts via heavy-duty discharge sorting chute (single point adjustment of bar diameter) *Optional Out feed chain powered conveyor for longer cut lengths is available upon request in different lengths.
    _ Automatic retraction of bar for contact free return stroke of the saw blade.
    _ Easily replaceable Wear resistant carbide blade guides to insure tolerances.

    > SAFETY
    _ Machine is completely enclosed.
    _ All access doors to the machines are electrically interlocked and machine will stop if door is opened during operation.
    _ Front access door opens on hinges to allow complete and easy access for blade change.
    _ Low pneumatic pressure shut down sensor switch for Micromist.
    _ Bar loader safety guarding (OPTIONAL)

    > ADVANCED TECHNOLOGY FOR HIGH PERFORMANCE AT HIGH SPEED
    _AC servo driven ball screw arrangement.
    _Variable cutting speed with frequency drive and rpm display.
    _Electromagnetic Powder Break to eliminate gearbox backlash and enhance blade life.
    _Saw head slides on heavy duty Roller LMG bearings with ball screw.

    LATEST GENERATION HYDRAULIC POWER PACK, WITH HIGH EFFICIENCY AND LOW CONSUMPTION.

    Few specifications:
    – Electric motor is directly coupled to the reduction Gear Box trough timing pulley & Belt and inclined cutter drive arrangement is mounted on inclined Linear Guides in order to have the most suitable touch of the blade into the material.
    – Electro Magnetic Particle Clutch is provided for good finish and enhanced tool life.
    – The blade feed is controlled by ball screw and servo motor.
    – Hydraulic, full stroke, inclined clamp cylinders with pressure regulators.
    -Highly wear resistant hardened and ground tool alloy steel clamping Jaws on both sides of Saw blade.
    – Inclined clamping arrangement is used on shuttle system to index raw material stock of desired length.
    – The shuttle stroke is 1000 mm controlled by Ball Screw & Servo motor. Special feature is provided wherein for small piece cutting, shuttle vise remains clamped till it reaches the end position to optimize productivity.
    – Thin cut pc up to 6 mm possible on model up to Volocex 100
    – Material feed carriage mounted on linear guides, driven by a ball screw and AC servo drive.
    – New bar entry in main vise made contact free by hydraulically lifting the bar in shuttle (Velocex 65-80) or trough a sliding self-adjusting device (Velocex 100-125-150-175)
    – Ergonomical machine designed provides ample space for blade change, regular check up and preventive maintenance.


MEP SpA - Sede Legale: Via Brera, 3 - 20121 Milano (MI) - R.imprese, C.F. e P.Iva 13051480153 Cap. Sociale Eur 10.372.791,00 int. vers.